home Training Equipment for the production of car mats. Ready-made business for the production of automotive EVA mats. Workshop Equipment

Equipment for the production of car mats. Ready-made business for the production of automotive EVA mats. Workshop Equipment

What is the article about?

It is no secret that the number cars grows annually.

Accordingly, the demand for spare parts and accessories for passenger cars is increasing.

Organization of own business aimed at the manufacture of car mats - for small businesses with small investment at the start .

An entrepreneur with a modest budget can implement a project for the production of textile car mats.

You can produce both ready-made options and products to order.

The latter direction will allow you to get the maximum profit, since original works are more expensive (from 1,500 rubles per set).

How much money do you need to open a production of car mats

Starting the production of car mats will require investments in the amount of 350 thousand rubles.

These funds are necessary for the registration of individual entrepreneurs, the purchase of the first batch of consumables and sewing equipment.

How to start production

At the initial stage organize a mini-workshop for tailoring textile car mats possible in your own apartment.

If the number of orders increases, it will be possible to think about renting a separate room.

For tailoring high-quality textile car mats, you need to use a rubberized carpet.

Reduce purchase costs consumable it is possible if the entrepreneur manages to purchase the remnants of carpet in specialized stores selling floor coverings.

Small pieces usually remain unclaimed, and the owners of outlets sell them at large discounts.

The market price of rubberized carpet is about 300 rubles per square meter.

For the manufacture of one set of car mats, 1.5 meters of material is needed.

The entrepreneur will also need to take into account the cost of buying a stationery knife, crayons and patterns.

What equipment to choose for tailoring

At the initial stage, a significant part of the funds will need to be invested in the purchase of an overlaying machine (costing from 10 to 40 thousand rubles) and a professional sewing machine.

Of course, you can do without it by organizing cooperation with a local studio.

However, in this case, the cost of production will be higher.

If an entrepreneur fulfills all orders without the participation of an atelier, then he will spend about 500 rubles on the manufacture of one set of rugs.

The market value of such products is 2 times higher.

Thus, the sale of one set will allow you to get a net profit of 500 rubles.

By making exclusive models of car mats with author's drawings and inscriptions, you can double your revenue.

To work in a mini-shop for tailoring car mats, you will need to employ one tailor.

He can be paid 15% of the market value of completed orders.

The profitability of the business for the manufacture of textile car mats depends on the number of stable sales channels for products.

An entrepreneur can take it to specialized outlets at a wholesale price or sell it on the Internet.

How much can you earn

Rubberized carpet is used as a material for the manufacture of rugs. The cost of 1 sq.m. is 300 rubles. It will take 1.5 meters of material to sew a set of rugs. Thus, the cost of one set will cost 450 rubles. The cost of producing rugs can be reduced if you buy small pieces of carpet that remain in the store after cutting the roll. Such pieces are sold at a reduced price. Sold sets of car - mats for 1,000 rubles. You can sew 20 sets per day, 500 per month. Monthly income will be 500,000 rubles.

The profitability of a business directly depends on the availability of distribution channels. An entrepreneur can sell kits in an online store, or can sell them to specialized auto stores. Given the high competition, as well as small initial investments, the payback will come in 1.5-2 years.

Which OKVED to indicate during registration

OKVED 13.93 - production of carpets and rugs.

What documents are needed to open

As an organizational legal form enterprises are recommended to register individual entrepreneurship(IP). Registration is not difficult, it takes no more than a week. Simplified reporting. Documents are submitted to the Federal Tax Service.

Which taxation system to choose for business registration

The most suitable taxation system is the simplified taxation system (STS). It is recommended to pay income tax of 15%.

Do I need permission to open

No special permission is required to register this business.

Technology for the production of car mats

A car mat is an indispensable accessory that allows you to keep your car clean. A good rug, produced with high quality, serves the car enthusiast long years.

This business is a promising business for start-up entrepreneurs who do not require big investments at the start. You can make mats according to standard sizes of cars that are operated on the market, or you can make them to order, such kits are more expensive. Rugs are made from different material, but rugs made from textile carpet are very popular. It consists of two or three layers, absorbs vaga and dirt and does not let it pass further into the cabin.

Rugs are made as follows:

cutting according to the pattern;
the edges are processed with an overlock;
then the "thrust" is sewn on.

The template is used to cut the rug to the desired shape. They can be made from cardboard yourself, or you can buy ready-made ones. With large volumes, you can use a machine that cuts quickly and accurately, and also does not allow you to spend excess material.

The edges of the rug are processed with two, three and four-thread seams. If the seams are not processed, then after a while they will begin to bloom. Heel pads are pads that keep the surface of the mat. Very often, customers order logo embroidery. This is done with a special embroidery machine.

To get a stable profit, it is necessary to establish the sale of car mats in large sizes. For this you need:

conclude an agreement with one of the trading organizations involved in the sale of auto parts;
open your own online store or outlet on the market.

An enterprise whose activity is the tailoring of car rugs can bring a stable income to the owner for many years. Starting a business for the production of car mats does not require a large start-up capital and special skills. It is important to ensure that rugs look neat, stylish, are made of durable material and are easy to clean. The scale of the business depends entirely on financial investments that a novice entrepreneur can afford to do. You can create a large production workshop, or you can establish small production do-it-yourself car mats based on a car wash, service station.

Our business valuation:

Starting investment - about 100,000 rubles.

Market saturation is average.

The complexity of starting a business is 5/10.

Production features

The first step is to study the supply and demand in the opening region. A large number of competitors can seriously complicate the sale of finished products.

To open a small workshop, you need to find and rent a small room and purchase equipment for sewing car rugs. The equipment must be serviced by a specialist. Sewing factory will not be able to do without patterns, threads, needles, pins and, of course, carpet, from which rugs are sewn.

Schemes for the sale of goods should be drawn up in advance. Focusing on the customer base, you can control the volume of production. It is better to sell rugs in small batches or to sell them to shops and car services.

Making car mats to order is a service that will significantly increase the income of the enterprise. It is important in the process to carefully consider the wishes of the client, and perform the work carefully and accurately. In the case of successful cooperation, the entrepreneur will acquire not only regular customer, but will also make excellent advertising for its products, helping to attract new customers.

Material for sewing rugs

Car carpet is one of the most popular materials used to make car floor mats. Its advantages are high level moisture resistance, abrasion resistance, easy cleaning and durability. The material in the manufacture is covered with a special composition that prevents rotting and ignition.

Carpet for car mats can be two-layer or three-layer. The two-layer coating consists of a synthetic pile applied to a rubber base. Three-layer textile has a higher cost and consists of a layer of rubber, polymer and synthetic pile. The polymer material creates additional protection against moisture and dirt.

When tailoring car rugs to order, it is necessary to ensure that the product exactly repeats the curves of the interior. It depends on it appearance interior, as well as the level of its protection from dampness and dirt.

If the rugs are made of textiles with a short pile, then the logo can be embroidered or applied using a special paint.

The cost of the material depends on the method of manufacture, density, length of the pile. For example, needle-punched carpet is much cheaper than its counterparts in the manufacturing process of which other technologies were used. Tufted coating has an average price value. The most expensive material is premium carpet.

Textiles are sold in rolls of different lengths (from 20 to 40 m), the width of the material is 1.9 m. The cost of a running meter varies from 300 to 800 rubles. and depends on the volume of purchase, the quality of the material and the manufacturer. A special polypropylene thread for overlock is sold in large spools, costing about 180 rubles.

Workshop equipment

Titan DK 2500 AG - stationary overlocker for sewing rugs

An overlocker is required for sewing car rugs. There is a special sewing machine from 45,000 rubles. and above, and is intended for processing the edge of the product.

Without overlaying, the edges of the rug can crumble, unravel:

the device aligns the edge of the product, cutting or bending the excess and unnecessary;
the cut is being processed;
if necessary, using a sewing machine, you can connect two or more parts.

The turning of synthetic material is carried out with an elastic string consisting of two or more threads. The process depends on the thickness of the fabric.

To give the rug the desired shape, cardboard and electronic patterns are used, the price of which is from 65 to 120 rubles. a piece.

If funds allow, then it is worth buying a special semi-automatic cutting machine, which allows you to minimize the consumption of carpet and reduce the time spent on cutting.

The easiest way to make a company logo or any other image is with a special embroidery machine, which costs about 250,000 rubles. Reliable fixation of rugs is ensured by Velcro sewn with inside coatings.

Financial part

The cost of one rug reaches 300 rubles. Selling price - from 1100 rubles. a piece. The deduction field for all necessary expenses, net profit will be about 800 - 850 rubles. from each product. A small production will pay off within 2-4 months.

As a rule, in practice, investments pay off in 1-2 months! Learning to sew is very easy!
All packages are selected so that you quickly recoup your investment, we will select the composition by color with you individually.
A complex purchase is the most profitable, you save on the total discount and shipping!

PACKAGE "START"

101.000rub.

89 productions are open!

EVA material for 50-60 sets of car mats!

Includes:
1. Sewing machine AURORA 0302D with table, direct drive!
Complete with EVA 2.0 binder! Everything is set up and equipped!
2.Press for installing fasteners with a nozzle for eyelets and a punch for 14 mm., 25 mm.
3. Hand scissors for EVA.
4. Needles for EVA.
5. EVA sheets (1.8 sq.m) 1.20*1.50 m - 50 pcs.
6. Edging 600 m. - 12 coils.
7. Eyelets 1000 pcs. - 14 mm.
8.Threads in spools, 12 colors.
9. Velcro fastening 50 mm.- 100 m.
10.Packs for packing 100 pcs.
11. Plastic fasteners
12.Consultation is free.
13. Pattern in in electronic format for 508 cars as a gift!

"Full set"

136.000rub.

312 independent companies opened!

EVA material for 80-90 sets of car mats!

"Manufacturer"

274.000rub.

40 EVALIST sires open!

EVA material for 250-270 sets of car mats!

Includes:
1.Sewing machine AURORA 0302D with direct drive! Complete with EVA 2.0 binder and table. HIT! Everything is set up and equipped!
2. Press for installing fasteners with a nozzle for eyelets and a punch for 14 mm., 17 mm., 25 mm.
3.Electric scissors for EVA.
4. Hand scissors for EVA.
5. Needles for EVA.
6.Manual clamp for eyelets.
7. Hair dryer for molding EVA.
8. EVA sheets (3.6) 1.4*2.57m - 60 pcs.
9. EVA sheets (1.8) 1.2*1.5 m - 100 pcs.
10. Edging 2000 m. - 40 coils.
11. Eyelets 2000 pcs. - 14 mm. black.
12.Threads in spools, 12 colors.
13.Velcro fastening 50 mm.- 200 m.
14. Bags for packing 100 pcs.
15. Thrust bearings - 26 pcs.
15.Plastic mounts
16.Support and consultation for free.
17.Lekalo in electronic form for 508 cars as a gift!
18. Training in tailoring of car mats at the factory for free.
19.!
20. Permanent maximum discount for the entire period of cooperation!

101.000 rub.

"PACKAGE START"

This package includes everything you need to start the production of EVA car mats, including sewing equipment and material, the most popular EVA sheets, piping, threads, fasteners. Order the START package and sew car mats in any city, even if you have competitors, you will not be left without work. The high demand for Eva car mats has been proven by hundreds of our customers. detailed information on the page below.

136.000 rub. HIT!

"FULL SET"

Everything you need is included with a large assortment and THREE types of EVA sheets, a sewing machine with a customized binder, a press for installing fasteners, material for about the FIRST month of work! You could buy all this separately, but with our help you will save time and money. Get everything you need for production in one package! Launching own production with us, you will not be able to miss all the most important!

MINIMUM INVESTMENT, PAYBACK 1 MONTH.

274.000 rub.

"MANUFACTURER"

The most POWERFUL kit, all equipment included, and a large supply of material. You will become a MANUFACTURER from the EVALIST company in your city and receive low prices official dealer! All retail orders will go to you and you will have a personal personal website on the main domain!

ATTENTION! LIMITED OFFER! PAYBACK 2 MONTHS

Can't decide on a choice?

There are individual conditions for you!

There are situations in work when you do not need a whole package, everything can be bought separately or supplemented with the necessary amount of material according to your desire. We will select flexible conditions for you with a personal offer.

IF YOU ARE OFFERED SOMETHING BETTER AT FIRST LOOK, CONTACT US AND WE WILL NOT LEAVE A REASON FOR DOUBT. We will advise you on all current issues, on launch, on production. We have everything you need for the production of EVA car mats. You can learn to sew in 1 day without experience!

ALL SALES ARE BY CONTRACT, WITH A PURCHASE GUARANTEE.

We have opened more than 312 factories and 30 representative offices in several countries.
But the market is completely empty, the demand for car mats made of EVA material is very large and constantly growing.

Be careful when starting a business with "private traders". We guarantee that cooperation with us is the best way for your business. Let's pick the best kit for your start!

Not so long ago, when buying rugs, car owners chose among universal rubber or textile models. Most motorists have come to the conclusion that these car mats are not quite suitable for climatic conditions our latitudes. In addition, the questionable hygiene of such mats can expose the car to the risk of corrosion.

Now, with the advent of new synthetic materials in the automotive industry, more and more motorists prefer EVA floor mats. Such rugs are made of environmentally friendly and hypoallergenic polymer. This material is characterized by a complete absence of smell, easily withstands temperatures down to -55 °, has fire-resistant and water-repellent properties. EVA car mats have a corrugated structure, thanks to which they perfectly retain moisture and alluvial dirt. Well, and most importantly - these rugs have an excellent aesthetic appearance and are made taking into account the characteristics of the interior of each car.

How to sew EVA mats?

Pattern preparation

First of all, by electronic database are selected ready-made templates patterns for a specific make and model of car. If there are no patterns in the database, then you need to take the dimensions from the real car. For these purposes, use a sheet of A1 paper and a marker. The paper is placed at the location of the rug in the passenger compartment and the contours of the floor are marked with a felt-tip pen. This method of manufacturing patterns is recognized as the most suitable and accurate. Since the patterns are made in full accordance with the characteristics of the interior of each car. If there are patterns in electronic form, they are simply printed on a printer for large-format printing.

cutting

A sheet of EVA material, in the required color, is placed on the cutting table with the smooth side up, honeycomb down. A pattern is applied on top, the contours are outlined with a white marker. When the entire set of patterns is transferred to the EVA sheet, you can start cutting out future car mats. Cutting must be at a right angle. This can be done with a cutting disc knife.

edging

Next, proceed to the edging of the already cut blanks from the EVA sheet. The edging gives the mats a finished look and protects cuts from mechanical impact. It is better to start edging from the bottom of the rug, smooth side up. As an edging, a belt sling made of polypropylene or similar materials is usually used. The optimal width of the tape is 30 mm, while the edging, as a rule, is performed in 2 additions.

Mounting installation

EVA mats can be fastened with Velcro, universal metal eyelets or plastic hooks. Also, the mats can be fixed with the help of standard fasteners provided in the car interior. If Velcro is sewn on a sewing machine, then a special press is required to install the eyelets to install metal fittings.

What equipment is needed?

Sewing machine

The best machines for sewing EVA mats are walking foot sewing machines, which are specifically designed to work with heavy materials. The walking foot consists of two parts - internal and external. When the inner foot holds the material, the outer foot, synchronously with the lower rail, moves it. Thus, the necessary adhesion and reliable fixation of the stitched material is achieved. Best machine choice: Typical GC 0303. Alternative: Shunfa SF 0303. For high volume production: Typical GC 2605.

Turner

The model of the binder for sewing EVA mats must be selected based on the specific width of the mat. To do this, the size of the opener of the binder should approximately correspond to the width of the mat to be bound. After you have decided on the model, you must select the appropriate size, namely the width of the entrance. The edging is done in 2 additions. The tilters themselves, according to the type of installation, can be mortise or overhead. Plunge binders lay down the binding better on turns, but take time to change the needle plate. Universal overlay binders are quickly installed on a standard needle plate, but the quality of the edging in a curve is slightly inferior to the mortise binder. Optimum choice of mortise binder: Khsew KHF18. The optimal choice of overlay binder: Khsew KHF66. If the width of your rug is 10 mm or more, then most likely you will need to produce a binder according to custom order. Our mechanics can make a custom-made binder for your individual tasks.

cutting equipment

Cutting EVA sheets is best done with a rotary cutter with a blade diameter of 100 or 110 mm. This type of knife allows you to easily cut straight and curved lines. The optimal choice of cutting knife: Minerva RSD-100. Alternative options: Minerva RSD-110, Dayang RSD-100.

Press

Press for metal fittings can be selected from mechanical or electrical models. If you plan to make custom car mats, a hand press will probably suffice. If it is planned mass production, then a more productive electric press is better suited for these tasks. Regardless of the type of press, nozzles for the used metal fittings are purchased separately, in hardware stores. Optimum choice of mechanical press: PRESMAK TEP-1. The optimal choice of electric press: Typical GZ-818.